UMC-1600

5 Axis Machining Center

UMC-1600

5 Axis Machining

The most efficient & intelligent machining concept for multi-sided high performance machining, increase productivity, flexibility and repeatability.

UMC-1600 super wide top opening

Sliding front & side doors with a super wide top opening, this make very easily for straight forward loading awkard shaped workpiece.

Features

  • Latest innovation of combination of both bridge type machine and traveling column type machine design advantage
  • Large 1620 mm x 1260 mm x 1050 mm three linear axis travel
  • Ø1320mm CNC continuous rotary table with 4000kg load
  • 0.001° swivel milling head with torque motor driven
  • Standard 3 axis linear scales & 2 axis absolute rotary encoder
  • Powerful motor spindle HSK-A100 / 37.4 kw & 54 kw / 170 Nm & 390 Nm / 8000 rpm with Ø100 mm ceramic bearings
  • Patented X axis 4 slide ways design (M417981 ) with maximum rigidity to ensure heavy cutting

Next Generation tecnology Design

Ball Screws

The high precise & rigid Ø55/55/63 mm diameter ballscrews on 3 axes, driven by powerful AC servo motors, directly coupled by couplings provides the utmost results in high speed cutting for the very fine accuracy and finishing.


Roller Guideways

The high rigid & heavy duty 55 mm roller type linear motion guideways on 3 axes to provide low starting inertia, low friction and high acceleration, rates optimizing servo drive and ensure machine response immediately & precisely for high speed cutting requirements, especially in rapid positioning and contouring cutting.

UMC-1600 Next Generation

Rigid Casting Frame

Using the most advanced Computer Aided Design and Finite Element Method analysis programs, an extremely rigid casting frame is being created.

UMC-1600 Tecnology Design
UMC-1000 Tecnology Design
UMC-1000 Tecnology Design

Swiss Schneegerber made 55 mm width roller guideways

UMC-1600 Side view of the rigid frame

Side view of the rigid frame

XX axis - 4 guideways with 8 runner blocks
YY axis - 2 guideways with 4 runner blocks
ZZ axis - 2 guideways with 6 runner blocks

B Axis Innovative Swivel Milling Head

  • The latest technology torque motor manages the B axis continuous swivel milling head , it guarantees maximum movement dynamic and linearity and thanks to the absence of those traditional mechanical kinematics parts, it results a much higher performance on finishing surface. The direct reading system by a high precision angular encoder is being integrated for maximum precision.
B Axis Innovative Swivel Milling Head
  • As a controlled B-axis, the swivel head changes from vertical to horizontal machining in seconds.
B Axis Innovative Swivel Milling Head
  • Offers an extra flexibility
  • The fully automatic 0.001 indexing from vertical to horizontal positions by means of torque motor, this gives operator an extra flexibility: multi-sided machining without re-setting the workpiece
  • Offers an extra flexibility
  • Manufacture of complex components with a single set-up
  • 5 sided machining without additional fixture
B Axis Innovative Swivel Milling Head

C Axis Durable CNC Rotary Table

Standard

  • Ø1300 mm dimension with 4000 kg load driven by AC servo motor, it can be indexing 0.001° by high precision worm gear, positioning by hydraulic cylinder; a high precision rotary encoder is included.
UMC-1600 C Axis Durable CNC Rotary Table

Optional

  • 1320 mm diameter torque motor drive rotary table with maximum rotation 30 rpm, 3940 Nm peak torque, 10000 Nm brake torque, 4000 kg load, ±5" / ±2.5" positioning / repeatability accuracy, German made!
UMC-1600 C Axis Durable CNC Rotary Table

Automatic tool changer

UMC-1600 Twin Sliding Doors Open 90°

Twin sliding doors open 90。

UMC-1600 Automatic tool changer

HSK-A100 tool holder

UMC-1600 Automatic tool changer

Standard 60 stations automatic tool changer with maximum 150mm diameter / 350 mm length / 20 kg tool.

UMC-1600 Automatic tool changer

Automatic tool changer is possible to increas up to 90, 120, 150, 180 tool stations as option.

Length D1 D2 D3 L1 L2 L3 L4 L5 G
HSK-A100 100 88 75.013 50 16 29 10 20.02 M24 x 1.5

Powerful Motor Spindle

UMC-1600 Powerful Motor Spindle

N320 standard

UMC-1600 Powerful Motor Spindle

C42-238 optional

UMC-1600 Powerful Motor Spindle

P320 optional

Model Standard Optional
N320 C42-238 P320
Max. speed ( RPM ) 8000 7000 800
Rated speed ( RPM ) 1500 1000 1000
Spindle taper HSK-A100
Housing diameter ( mm ) 320 238 320
Power S1 / S6 ( KW ) 37.4 / 54 42 / 52 36 / 45
Torque S1 / S6 ( Nm ) 170 / 390 400 / 525 340 / 428
Bearings diameter ( MM ) 100 100 110
Coolant thru spindle Opt. Opt. Opt.
Air thru spindle N / A Opt. Opt.

Digital CNC Control

Heidenhain iTNC-530 HSCI newest control

  • MC 6222 1.8 GHz more powerful CPU than before
  • 32G SSDR storage media resistance to vibration
  • New HEROS 5 operating interface with PDF viewer
  • TE 630 key board & MB 620 panel & 15” XGA screen
UMC-1600 Digital CNC Control

Siemens 840Di Solution Line newest control

  • NCU 730.2 with PLC 317 – 2DP + 40GB HD
  • PCU 50.3 1.5 Ghz , 512 Mb, WinXP/Pro interface
  • Shopmill + 3D simulation 1 & HMI Advanced
  • MCP483C panel + OP 015A 15” TFT screen
UMC-1600 Digital CNC Control

Related Distances

UMC-1600 Related Distances
UMC-1600 Related Distances
UMC-1600 Related Distances
UMC-1600 Related Distances

Machine Dimension

UMC-1600 Machine Dimension
AHydraulics, spindle water coolerall in machine back for easy maintenance with safety door
BManual tool loading from automatic tool changer magazine side door with transparent window
CCentrally arranged for all solenoids, pneumatics and lubrication device in one area

Top View

UMC Dimension

Front View

UMC Dimension

Side View

UMC Dimension

Application

The milling center can be used not only the typical various turbo impeller industries but also srvicing aerospace aviation, automotive and mould industries etc.

UMC-1600 Application

Cylinder

UMC-1600 Application

Shaft

UMC-1600 Application

Mould

UMC-1600 Application

Wheel

UMC-1600 Application

Wheel

UMC-1600 Application

Blisk

UMC-1600 Application

Blisk

UMC-1600 Application

Blisk

UMC-1600 Application

Turbo impellers

UMC-1600 Application

Turbo impellers 10-Blades

UMC-1600 Application

Turbo impellers 16-Blades

Specification

Model UMC-1600
Travel
Linear axis X / Y / Z 1620 / 1260 / 1050
Swivel head ( B axis )
Vertical to horizontal time 3 seconds
Transmission DD torque motor
Rotary angle +10° / -190°
Motor spindle
Maximum spindle speed ( RPM ) 8000
Spindle power S1 / S6 ( KW ) 37.4 / 54
Spindle torque S1 / S6 ( Nm ) 170 / 390
Spindle taper HSK-A100 / BT / CAT / SK#50
Front bearing diameter ( mm ) 100
Distances
V : spindle nose to table top ( mm ) 150 ~ 1200
H : spindle center to table top ( mm ) 100 ~ 1150
V : spindle nose to table center ( mm ) -300 ~ 960
H : spindle center to table center ( mm ) -250 ~ 1010
Spindle center to column 1105
Rotary table ( C axis )
Table dimension ( mm ) Ø1320
Table to floor ( mm ) 1085
Maximum loading ( kg ) 4000
Maximum rotation ( RPM ) 30
Transmission DD torque motor
Indexing increment ( degree ) 0.001
Ball screw
X / Y / Z Diameter x pitch ( MM ) Ø55/ 55/63 x 16/12/12
X / Y / Z axis Roller guide
Number x width ( mm ) 4/2/2 slide ways x 55
Runner blocks number 8 / 4 / 6
Feed rate
Rapid feed X/Y/Z ( m / min ) 24 / 24 / 24
Cutting feed ( m / min ) 20 / 20 / 20
ATC
Tools number ( pieces ) 60
Max.tool dia./length/weight 150 mm / 350 mm / 20 kg
Tools exchanging position horizontal
Weight
Net Weight ( KG ) 32000
CNC
Brands Heidenhain & Siemens

Standard Accessories

  • Full splash guard with top roof
  • Programmable coolant system
  • Automatic lubrication system
  • Spindle air blast system
  • Work alarm, indicaton lamps
  • Spindle water cooler
  • Levelling bolts & pads
  • RS-232 terminal interface port
  • Machine & control manuals
  • Toolbox with spanners & wrenches
  • Chain type chip conveyors + 2 scrcw chip augers
  • 3 axis linear scales + 2 axis rotary encoders

Optional Accessories

UMC-1000 Optional Accessories

Tool probe

UMC-1000 Optional Accessories

Tool laser measurement

UMC-1000 Optional Accessories

Work plece probe

UMC-1000 Optional Accessories

Coolant thur spindle