UMTC-1000

5 Axis Mill Turn Machining Center

UMTC-1000

5 Axis Mill Turn Machining

The most efficient & intelligent machining concept for multi-sided high performance machining, increase productivity, flexibility and repeatability.

UMC-1000 super wide top opening

Sliding front & side doors with a super wide top opening,
this make very easily for straight forward loading awkard shaped workpiece.

Features

  • 1000 mm x 800 mm x 700 mm three axis travel
  • 1000 mm x 800 mm working rotary table with 1500kg load
  • 0.001 degree swivel milling head and rotary table
    Torque motor driven B axis swivel milling head Worm gear driven C axis rotary table
  • Standrard 3 axis linear scales + 2 axis rotary encoders
  • BT#40 / 14000 rpm / 29.3 kw motor spindle
  • Time saving thanks to multi-sided machining without having re-set
  • Maximum productivity thanks to rapid movement and high acceleration
  • Unlimited flexibility & versatility when manufacturing individual part
  • Maximum stability thanks to optimum load distribution
  • Highest machine precision repeatability thanks to the avoidence of any axis overlapping

Next Generation

Roller Guideways

  • The high rigid & heavy duty roller type linear motion guideways on 3 axes to provide low starting inertia, low friction and high acceleration, rates optimizing servo drive and ensure machine response immediately & precisely for high speed cutting requirements, especially in rapid positioning and contouring cutting.
UMC-1000 next generation

Automatic swiveling milling head

Ball Screws

  • The high precise & rigid 50 mm diameter ballscrews on 3 axes, driven by powerful AC servo motors, directly coupled by couplings provides the utmost results in high speed cutting for the very fine accuracy and finishing.
UMC-1000 next generation

Hi-Lo ladder bed design to increase column resistent rigidity.

Tecnology Design

Rigid Casting Frame

Using the most advanced Computer Aided Design and Finite Element Method analysis programs, an extremely rigid casting frame is being created.

UMC-1000 Tecnology Design
UMC-1000 Tecnology Design
UMC-1000 Tecnology Design
UMC-1000 Tecnology Design

Outstanding Accurcy

Standard equipment maintains the outstanding accuracy of this high performance machine.

UMC-1000 Tecnology Design
UMC-1000 Tecnology Design

High precision linear scales on 3 linear axis X & Y & Z.

UMC-1000 Tecnology Design

High precision rotary encoder on 2 rotary axis B & C.

B Axis Innovative Swivel Milling Head

The latest technology torque motor manages the B axis continuous swivel milling head , it guarantees maximum movement dynamic and linearity and thanks to the absence of those traditional mechanical kinematics parts, it results a much higher performance on finishing surface. The direct reading system by a high precision angular encoder is being integrated for maximum precision.


UMC-1000 B Axis
UMC-1000 B Axis
UMC-1000 B Axis

As a controlled B-axis, the swivel head changes from vertical to horizontal machining in seconds.

UMC-1000 B Axis
  • Offers an extra flexibility
  • The fully automatic 0.001 indexing from vertical to horizontal positions by means of torque motor, this gives operator an extra flexibility: multi-sided machining without re-setting the workpiece
  • Offers an extra flexibility
  • Multi-sided machining without re-setting the workpiece
  • Manufacture of complex components with a single set-up
  • 5 sided machining without additional fixture
  • 5 axis machining in combination of rotary table

C Axis Durable CNC Rotary Table

Standard

  • 1000 mm x 800 mm dimension with 1500kg load driven by AC servo motor, it can be indexing 0.001° by high precision worm gear, clamping force up to 9000 kg, positioning by hydraulic cylinder; a high precision rotary encoder is included.
UMC-1000 C Axis Durable CNC Rotary Table

Optional

  • 1000 mm diameter torque motor drive rotary table with maximum rotation 60 rpm, 1820 Nm peak torque, 4000 Nm brake torque, 1200 kg load, +-5" / +-2.5" positioning / repeatability accuracy, German made!
UMC-1000 C Axis Durable CNC Rotary Table
Model Standard milling Optional milling Optional mill & turn
Transmission Worm gear Torque motor Torque motor
Table surface size ( mm ) 1000 x 800 1000 diameter 800 diameter
Max. speed RPM 11 60 500
Maximum load ( kgs ) 1500 1200 500 or 800
Country made Taiwan Germany Germany or Italy

Operator Working

User-friendly full guardings

UMC-1000 Operator Working

Wide throat distance

  • A very wide distance 700 mm between spindle center and X axis slideway cover, this gives operator a great convenience of different workpiece setup.
UMC-1000 Operator Working

Automatic tool changer

  • A 40 positions double swing arm ATC provides as standard for most of machining applications.
UMC-1000 Operator Working

Considerable Orientation

UMC-1000 Considerable Orientation
UMC-1000 Considerable Orientation
AHydraulics, spindle water cooler all in machine back for easy maintenance with safety door
BManual tool loading from automatic tool changer magazine side door with transparent window
CCentrally arranged for all solenoids, pneumatics and lubrication device in one area
DCabinet for documentations

Powerful Motor Spindle

Model Standard Optional
N14 P18 P24 C18 C24
Max. speed ( RPM ) 14000 18000 24000 18000 24000
Rated speed ( RPM ) 4000 1000 2000 2000 4500
Spindle taper BT#40 HSK-A63 HSK-A63 HSK-A63 HSK-A63
Housing diameter ( mm ) 210 210 210 180 180
Power S1 / S6 ( KW ) 29.3 / 35 22 26 21 / 27 21 / 27 34 / 43
Torque S1 / S6 ( Nm ) 70 / 160 124 154 85 / 116 100 / 130 72 / 91


Standard

BT#40
UMC-1000 Powerful Motor Spindle
BT#40
UMC-1000 Powerful Motor Spindle

Optional

HSK-A63
UMC-1000 Powerful Motor Spindle
CAT-40 / DIN69871
UMC-1000 Powerful Motor Spindle

Digital CNC Control

Heidenhain iTNC-530 / 640 HSCI newest control

  • MC 7222 1.8 GHz more powerful CPU than before
  • 32G SSDR storage media resistance to vibration
  • New HEROS 5 operating interface with PDF viewer
  • TE 730 key board & MB 720 panel & 15” XGA screen
UMC Digital CNC Control

Heidenhain iTNC-530 / 640 HSCI newest control

UMC Digital CNC Control

Inspecting and optimizing machine accuracy by calibrating rotary axes with kinematics

UMC Digital CNC Control

Cylindrical surface interpolation

Siemens 840Di Solution Line newest control

  • NCU 730.2 with PLC 317 – 2DP + 40GB HD
  • PCU 50.3 1.5Ghz , 512Mb, WinXP/Pro interface
  • Shopmill + 3D simulation 1 & HMI Advanced
  • MCP483C panel + OP 015A 15” TFT screen
UMC Digital CNC Control

Siemens 840Di Solution Line newest control

UMC Digital CNC Control

Measuring 3 Sphere

UMC Digital CNC Control

Measuring 3 Sphere

Working Envelope

With standard spindle N140D

UMC Working Envelope
UMC Working Envelope

With optional spindle C18 / C24

UMC Working Envelope
UMC Working Envelope

Machine Dimension

Top View

UMC Dimension

Front View

UMC Dimension

Side View

UMC Dimension

Application

Milling

Application - Milling

Cylinder

Application - Milling

Shaft

Application - Milling

Gear Cutting

Application - Milling

Mould

Application - Milling

Turbo Impeller

Application - Milling

Turbo Impeller

Application - Milling

Blisk

Application - Milling

Blisk

Application - Milling

Blisk

Application - Milling

Blisk

Milling & Turning

Application - Milling & Turning
Application - Milling & Turning

Specification

( ) Option
Model UMTC-1000 Mill-turn center
Travel
Linear axis X / Y / Z 1000 / 800 / 610
Swivel head B axis 0° ~ 180°
Rotary table C axis 0.001 degree x 360,000
Swivel head ( B axis )
Maximum spindle speed ( RPM ) 12000
Spindle power & torque 29.3 & 35KW, 70 & 160Nm ( S1 & S6)
Spindle taper KM 63
Front bearings diameter ( mm ) 70
Vertical spindle nose to table ( mm ) 29 ~ 729
Hor.spindle center to table top ( mm ) 9 ~ 709
Hor.spindle nose to table center ( mm ) -262 ~ 538
Rotary table ( C axis )
Table dimension ( mm ) Ø800
Maximum loading ( kg ) 1000
Indexing increment ( degree ) 0.001
T slots ( size x No. x pitch ) ( mm ) 18 x 7 x 120
Table top to floor ( mm ) 1036
Feed rate
Rapid linear axis X/Y/Z ( M ) 24 / 24 / 24
Rotary axis B/C ( RPM ) 500
Cutting feed ( m/min ) 20
Transmission
Linear axis XYZ Ø50mm C3 ball screw
Swivel head B axis Torque motor
Torque motor Torque motor
Axis Accuracy ( VDI3441 )
Positioning linear axis XYZ / BC 12 microns / 10"
Repeatability linear axis XYZ / BC 8 microns / 5"
ATC
Tools number 40 (52, 80) stations
Max.tool dia./length/weight 120 mm / 300mm / 7kg
Tools exchanging vertical position
Weight
Net Weight ( ton ) 16

Standard Accessories

  • Full splash guard with top roof
  • Programmable coolant system
  • Automatic lubrication system
  • Spindle air blast system
  • Work alarm, indicaton lamps
  • Spindle water cooler
  • Levelling bolts & pads
  • RS-232 terminal interface port
  • Machine & control manuals
  • Toolbox with spanners & wrenches
  • Chain type chip conveyors + 2 scrcw chip augers
  • 3 axis linear scales + 2 axis rotary encoders

Optional Accessories

UMC-1000 Optional Accessories

Tool probe

UMC-1000 Optional Accessories

Tool laser measurement

UMC-1000 Optional Accessories

Work plece probe

UMC-1000 Optional Accessories

Coolant thur spindle