5 Axis Mill Turn Machining
The most efficient & intelligent machining concept for multi-sided high performance machining, increase productivity, flexibility and repeatability.
Sliding front & side doors with a super wide top opening, this make very easily for straight forward loading awkard shaped workpiece.
Features
- Latest innovation of combination of both bridge type machine and traveling column type machine design advantage
- Large 1,620 mm x 1,260 mm x 1,050 mm three linear axis travel
- Ø1,320 mm CNC continuous rotary table with 4000 kgs load
- 0.001° swivel milling head with torque motor driven
- Standard 3 axis linear scales & 2 axis absolute rotary encoder
- Powerful motor spindle HSK-A100 / 37.4 kW & 54 kW / 170 Nm & 390 Nm / 8,000 RPM with Ø100 mm ceramic bearings
- Patented X axis 4 slide ways design ( M417981 ) with maximum rigidity to ensure heavy cutting
Next Generation
Ball Screws
- The high precise & rigid Ø55 / 55 / 63 mm diameter ballscrews on 3 axes, driven by powerful AC servo motors, directly coupled by couplings provides the utmost results in high speed cutting for the very fine accuracy and finishing.
Roller Guideways
- The high rigid & heavy duty 55 mm roller type linear motion guideways on 3 axes to provide low starting inertia, low friction and high acceleration, rates optimizing servo drive and ensure machine response immediately & precisely for high speed cutting requirements, especially in rapid positioning and contouring cutting.
Tecnology Design
Rigid Casting Frame
Using the most advanced Computer Aided Design and Finite Element Method analysis programs, an extremely rigid casting frame is being created.
Swiss Schneegerber made 55 mm width roller guideways
Side view of the rigid frame
B Axis Innovative Swivel Milling Head
- The latest technology torque motor manages the B axis continuous swivel milling head , it guarantees maximum movement dynamic and linearity and thanks to the absence of those traditional mechanical kinematics parts, it results a much higher performance on finishing surface. The direct reading system by a high precision angular encoder is being integrated for maximum precision.
- As a controlled B-axis, the swivel head changes from vertical to horizontal machining in seconds.
- Offers an extra flexibility
- The fully automatic 0.001 indexing from vertical to horizontal positions by means of torque motor, this gives operator an extra flexibility: multi-sided machining without re-setting the workpiece
- Offers an extra flexibility
- Manufacture of complex components with a single set-up
- 5 sided machining without additional fixture
C Axis Durable CNC Rotary Table
Standard
- Ø1,300 mm dimension with 4,000 kgs load driven by AC servo motor, it can be indexing 0.001° by high precision worm gear, positioning by hydraulic cylinder; a high precision rotary encoder is included.
Optional
- 1,320 mm diameter torque motor drive rotary table with maximum rotation 30 RPM, 3,940 Nm peak torque, 10,000 Nm brake torque, 4,000 kgs load, ±5" / ±2.5" positioning / repeatability accuracy, German made!
Automatic tool changer
Twin sliding doors open 90 degree
Standard 60 stations automatic tool changer with maximum 150 mm diameter / 350 mm length / 20 kgs tool.
Automatic tool changer is possible to increas up to 90, 120, 150, 180 tool stations as option.
HSK-A100 tool holder
Powerful Motor Spindle
N320 standard
C42-238 optional
P320 optional
Digital CNC Control
Heidenhain iTNC-530 HSCI newest control
- MC 6222 1.8G Hz more powerful CPU than before
- 32G SSDR storage media resistance to vibration
- New HEROS 5 operating interface with PDF viewer
- TE 630 key board & MB 620 panel & 15” XGA screen
Siemens 840Di Solution Line newest control
- NCU 730.2 with PLC 317 – 2DP + 40GB HD
- PCU 50.3 1.5Ghz , 512Mb, WinXP/Pro interface
- Shopmill + 3D simulation 1 & HMI Advanced
- MCP483C panel + OP 015A 15” TFT screen
Related Distances
Machine Dimension
Top View
Front View
Side View
Application
The milling center can be used not only the typical various turbo impeller industries but also srvicing aerospace aviation, automotive and mould industries etc.
Cylinder
Shaft
Mould
Wheel
Wheel
Blisk
Blisk
Blisk
Turbo impellers
Turbo impellers 10-Blades
Turbo impellers 16-Blades
Specification
Standard Accessories
- Full splash guard with top roof
- Programmable coolant system
- Automatic lubrication system
- Spindle air blast system
- Work alarm, indicaton lamps
- Spindle water cooler
- Levelling bolts & pads
- RS-232 terminal interface port
- Machine & control manuals
- Toolbox with spanners & wrenches
- Chain type chip conveyors + 2 scrcw chip augers
- 3 axis linear scales + 2 axis rotary encoders
Optional Accessories
Tool probe
Tool laser measurement
Work plece probe
Coolant thur spindle