5 Axis Machining
The most efficient & intelligent machining concept for multi-sided high performance machining, increase productivity, flexibility and repeatability.
Sliding front & side doors with a super wide top opening,
this make very easily for straight forward loading awkard shaped workpiece.
Features
- 1,000 mm x 800 mm x 700 mm three axis travel
- 1,000 mm x 800 mm working rotary table with 1500kg load
- 0.001 degree swivel milling head and rotary table
Torque motor driven B axis swivel milling head Worm gear driven C axis rotary table - Standrard 3 axis linear scales + 2 axis rotary encoders
- BT#40 / 14,000 RPM / 29.3 kW motor spindle
- Time saving thanks to multi-sided machining without having re-set
- Maximum productivity thanks to rapid movement and high acceleration
- Unlimited flexibility & versatility when manufacturing individual part
- Maximum stability thanks to optimum load distribution
- Highest machine precision repeatability thanks to the avoidence of any axis overlapping
Next Generation
Roller Guideways
- The high rigid & heavy duty roller type linear motion guideways on 3 axes to provide low starting inertia, low friction and high acceleration, rates optimizing servo drive and ensure machine response immediately & precisely for high speed cutting requirements, especially in rapid positioning and contouring cutting.
Automatic swiveling milling head
Ball Screws
- The high precise & rigid 50 mm diameter ballscrews on 3 axes, driven by powerful AC servo motors, directly coupled by couplings provides the utmost results in high speed cutting for the very fine accuracy and finishing.
Hi-Lo ladder bed design to increase column resistent rigidity.
Tecnology Design
Rigid Casting Frame
Using the most advanced Computer Aided Design and Finite Element Method analysis programs, an extremely rigid casting frame is being created.
Outstanding Accurcy
Standard equipment maintains the outstanding accuracy of this high performance machine.
High precision linear scales on 3 linear axis X & Y & Z.
High precision rotary encoder on 2 rotary axis B & C.
B Axis Innovative Swivel Milling Head
The latest technology torque motor manages the B axis continuous swivel milling head , it guarantees maximum movement dynamic and linearity and thanks to the absence of those traditional mechanical kinematics parts, it results a much higher performance on finishing surface. The direct reading system by a high precision angular encoder is being integrated for maximum precision.
As a controlled B-axis, the swivel head changes from vertical to horizontal machining in seconds.
- Offers an extra flexibility
- The fully automatic 0.001 indexing from vertical to horizontal positions by means of torque motor, this gives operator an extra flexibility: multi-sided machining without re-setting the workpiece
- Offers an extra flexibility
- Multi-sided machining without re-setting the workpiece
- Manufacture of complex components with a single set-up
- 5 sided machining without additional fixture
- 5 axis machining in combination of rotary table
C Axis Durable CNC Rotary Table
Standard
- 1,000 mm x 800 mm dimension with 1,500 kgs load driven by AC servo motor, it can be indexing 0.001° by high precision worm gear, clamping force up to 9,000 kg, positioning by hydraulic cylinder; a high precision rotary encoder is included.
Optional
- 1,000 mm diameter torque motor drive rotary table with maximum rotation 60 rpm, 1,820 Nm peak torque, 4,000 Nm brake torque, 1,200 kgs load, ±5" / ±2.5" positioning / repeatability accuracy, German made!
Operator Working
User-friendly full guardings
Wide throat distance
- A very wide distance 700 mm between spindle center and X axis slideway cover, this gives operator a great convenience of different workpiece setup.
Automatic tool changer
- A 40 positions double swing arm ATC provides as standard for most of machining applications.
Considerable Orientation
Powerful Motor Spindle
Standard
BT#40
Optional
HSK-A63
CAT-40 / DIN69871
Digital CNC Control
Heidenhain iTNC-530 / 640 HSCI newest control
- MC 7222 1.8GHz more powerful CPU than before
- 32G SSDR storage media resistance to vibration
- New HEROS 5 operating interface with PDF viewer
- TE 730 key board & MB 720 panel & 15” XGA screen
Heidenhain iTNC-530 / 640 HSCI newest control
Inspecting and optimizing machine accuracy by calibrating rotary axes with kinematics
Cylindrical surface interpolation
Siemens 840Di Solution Line newest control
- NCU 730.2 with PLC 317 – 2DP + 40GB HD
- PCU 50.3 1.5 Ghz , 512 Mb, WinXP/Pro interface
- Shopmill + 3D simulation 1 & HMI Advanced
- MCP483C panel + OP 015A 15” TFT screen
Siemens 840Di Solution Line newest control
Measuring 3 Sphere
Measuring 3 Sphere
Working Envelope
With standard spindle N140D
With optional spindle C18 / C24
Machine Dimension
Top View
Front View
Side View
Application
Milling
Cylinder
Shaft
Gear Cutting
Mould
Turbo Impeller
Turbo Impeller
Blisk
Blisk
Blisk
Blisk
Milling & Turning
Specification
Standard Accessories
- Full splash guard with top roof
- Programmable coolant system
- Automatic lubrication system
- Spindle air blast system
- Work alarm, indicaton lamps
- Spindle water cooler
- Levelling bolts & pads
- RS-232 terminal interface port
- Machine & control manuals
- Toolbox with spanners & wrenches
- Chain type chip conveyors + 2 scrcw chip augers
- 3 axis linear scales + 2 axis rotary encoders
Optional Accessories
Tool probe
Tool laser measurement
Work plece probe
Coolant thur spindle