HSM-5XC

5 Axis Machining Center

HSM-5XC

5 Axis Machining

The most efficient & intelligent machining concept for multi-sided high performance machining, increase productivity, flexibility and repeatability.

Eumach's newest universal milling center HSM-5X for 5 axis simultaneous operations, besides 3 linear axis, it is with a standard B axis swivel milling head and either an add on type A axis rotary table & tail stock ( HSM-5XA ) or a built in integrated C axis rotary table ( HSM-5XC ).

HSM-5X series is the newest machine with universal pplications, a perfect response to the increasing demand for CNC 5 axis & 5 face machining and the orientation of the work-piece in space in relation to the tool axis provides a vast range of applications for the machining of complex parts.

GUARDING

The guarding provides protection for the whole of machine, operator and environment, has been considering as the most ergonomics of the working area which offers an ease of use & maintenance, as well as practical accessibility and visibility for the operator and also the very compact floor space required compares with traditional 5 axis machine.

Rigid Frame

HSM-5X-frame HSM-5X-frame
The optimal structure layout with the highest rigidity by using best components such as Meehanite casting, German made heavy duty roller guide ways on 3 axis and high rigidity transmission components etc. all these ensuring machine rigidity !
AThe 3 axis guide rails have bearings recirculating roller enabling feed rates up to 30/30/24M/min., the measurement feedback uses linear scales; the heaviest in its range of the Z axis with parallelepiped guides 45mm enables very good machining with vibration damping in its Z axis 810mm travel.

Retractable Automatic Tool Changer

A marvelous intelligent automatic tool changer with standard 32 tools stations to suit the unique swivel head, it can move forward 430mm travel from parking position to the tools changing position; maximum tool dimension is Φ150 mm diameter / 300 mm length / 7 kg weight, tool to tool time takes about 2.5 second; optional 40 stations ATC is available on request.


Parking Position

Moving 430MM Forward to Tools Changing Position

Tools Changing

Tool Shank ( STD ) BT-40

Tool Shank ( STD ) BT-40

Tool Shank ( OPT ) CAT-40 / DIN69871

B Axis Swivel Milling Head

HSM-5X B Axis Swivel Milling Head HSM-5X B Axis Swivel Milling Head
  • B axis - the highest dynamic swivel milling head with a large swivel range for the negative angles up to 30 degree and it rotates about the tool tip according to work piece, which has several obvious advantages such as greater accuracy, exceptional stiffness and shorter cutting distances, tools & part programs than those by using 2 axis tilting-rotary table or milling head; the separation of the swivel head and rotary table is a better solution with almost no space interference for cutting complex work piece !
HSM-5X B Axis Swivel Milling Head
  • The latest technology torque motor manages the B axis continuous swivel milling head , it guarantees maximum movement dynamic and linearity and thanks to the absence of those traditional mechanical kinematics parts, it results a much higher performance on finishing surface. The direct reading system by a high precision angular encoder is being integrated for maximum precision.
HSM-5X B Axis Swivel Milling Head

5-axis machining

  • Tool Center Point Management ( TCPM ) The offset of the swivel axes is compensated so that the tool tip remains on the contour. Handwheel commands can also be superimposed during machining without the tool tip being moved from the programmed contour.

POWERFUL MOTOR SPINDLE

HSM-5X-spindle
  • The standard spindle with BT#40 / 14000 rpm / 29.3 kw & 35 kw / 70 Nm & 160 Nm satisfy most of various applications, from roughing to finishing even in very tough materials such as tool steels.

Latest Advanced Digital CNC Controls

HSM-5X CNC Controls

Heidenhain smart iTNC-530

  • MC6222 main computer with CC6106 6 axis controller loop
  • 15.1 TFT color screen
  • workshop or DIN-ISO programming
  • 3D-workpiece representation
  • graphic programming
  • coordinate transformation
  • wide range of available cycles
  • TCPM ( tool center point management )
  • 1024 blocks look ahead
HSM-5X CNC Controls

Siemens 840D solution line

  • NCU 730.2 system software
  • PCU 50.3 hard disk 40GB
  • 10.4" TFT color screen & OP010C
  • Shop mill with Windows XP
  • 3D simulation
  • Fast network access
  • Job processing directly from HD
  • Quick editing of large programs
  • Multi axis interpolation
  • NURBS interpolation

Application

Fuel Pump Inducer

Strip Milling of Jet Blade

Heart Valve

Tyre Mould

Steam Turbine Blade

Blisk

Blisk

Blisk

Turbo Charger Impeller

Specification

Model HSM-5XC
Rotary tables
Type Integrated built in saddle
Diameter ( MM ) Ø610
Diameter ( MM ) Ø50 H7
T slots size ( MM ) 18 H7
Rotation speed ( RPM ) 10
Hydraulic pressure ( KG/CM2 ) 50
Positioning accuracy 8" with encoder used
Repeatability 4" with encoder used
Maximum load ( KG ) 500
Accessories nONE
Distances
Spindle to rotary table center ( MM ) 0 - 715
Spindle nose to rotary table top ( MM ) 105 - 715
Maximum load ( KG ) 500
Travel
X / Y / Z linear axis ( MM ) 1020 / 610 / 610
B - rotary head axis ( DEG. ) +30°-120°
A or C - rotary table axis ( DEG. ) 0.001° x 360,000
Distances
Spindle to column cover ( MM ) 629
Floor to table ( MM ) 947
Spindle
Taper ( BT# ) 40
Speed ( RPM ) 14000
Front bearing diameter ( MM ) ∮70 ceramic bearings
Motor power & Torque ( KW & Nm ) 29.3 / 35 & 70 / 160
Axis Motors
X / Y / Z axis motor model & static torque ( MODEL & NM ) 1FK7100 / 1FK7100 / 1FK7101 & 18 / 18 / 27
B axis motor model & max. torque ( MODEL & NM ) 1FW6130 & 1320
A or C axis motor model & static torque ( MODEL & NM ) 1FK7083 & 16
Feed Rate ( X / Y / Z Linear axis )
Rapid feed rate ( M / MIN ) 36 / 36 / 24
Cutting feed rate ( MM / MIN ) 1 - 20000
Automatic Tool Changer
Type of ATC Swing arm with 430mm travel
Number of ATC ( TOOLS ) 32
Maximum tool ( diameter / length / kg ) ( MM ) 150 / 300 / 7
Ballscrews on 3 Axis
Diameter x pitch ( XY / Z ) ( MM x MM ) 40 x 16 / 50 x 12
Precision class ( MM / 300 MM ) C3, 0.008
Coolant & Lubrication & Hydraulic
Coolant motor power ( KW ) 0.86
Coolant tank volume ( L ) 250
Coolant motor capacity ( L / MIN ) 20
Lubrication motor / tank volume ( WATT / L ) 25 / 2
Hydraulic tank capacity & volume ( KG/CM2 ) 50
Accuracy
Positioning ( XYZ linear axis ) ( MM ) JIS 6338 : ± 0.005MM / 300MM, VDI 3441 : P0.012MM
Positioning ( B & A or C rotary ) ( SEC. ) With Heidenhain RCN226 8"
Repeatability ( XYZ linear ) ( MM ) JIS 6338 : ± 0.003MM, VDI 3441 : PS0.008MM
Positioning ( B & A or C rotary ) ( SEC. ) With Heidenhain RCN226 4"
Roundness ( XYZ linear axis ) JIS 6338 : ± 0.01MM / 300MM, diameter
Miscellaneous
Machine net weight ( KG ) 9000
Total power requires ( KVA ) 75

Standard Accessories

  • full splash guard without roof
  • 14000RPM motor spindle & water cooler
  • programmable coolant 6 bars
  • 32 stations swing arm automatic tool changer
  • Φ255mm rotary table + 3 jaw + manual tailstock ( 5XA), Φ610mm rotary table ( 5XC )
  • 3 axis linear scales + 2 axis rotary encoders
  • chain type chip conveyor & bucket

Optional Accessories

  • 20 bar coolant thru spindle & roof
  • 24000RPM HSK-A63 spindle
  • other specs. Motor spindle
  • Φ320mm rotary table (5XA)
  • 40 station automatic tool changer
  • BLUM laser tool probe
  • work piece probe
  • Z axis thermo compensation device