DVM-4035 ~ 6035

Double Column Machining Center

DVM-4035 ~ 6035

Double Column Machining

The latest innovative design not only for mould & die applications but also for aerospace, construction, textile machinery industriesand general machining; with high efficiency, high accuracy and high power characteristics combined with a large work envelope.

Features

  • Large capability
    Table size from 2 m x 1.7 m up to 6 m x 3.1 m, table load from 8 tons up to 30 tons.
  • High rigidity spindle head
    Standard 380 mm x 380 mm or optional section powerful square ram spindle head provides superior cutting power.
  • Optional atc & milling heads
    Automatic tool changer 24 up to 180 tools; milling head can be changed with various milling heads.

Outstanding Design Machine Frame With Maximum Rigidity & Dynamics

DVM Series Outstanding Design

Spindle head is made of special casting, by a 380 mm x 380 mm section square ram, surrounded by 8 sides saddle which has been attached "rulon" anti-friction material and precision hand scraped to get the best contact surface.

DVM Series Outstanding Design

The superior designed beam & columns which provides highest rigidity during heavy cutting and is the basis of excellent machining results.

German Made High Quality Roller Guide Ways

X Axis

DVM Series roller guide

DVM-2017/3017 are with 2 sets german made roller guide ways.

DVM Series roller guide

Other wider bigger models are all with 4 guide ways.

Y Axis

DVM Series roller guide

All the DVM series families Y axis is with 3 slideways, two on top and one in front side,made of heavy duty roller guide, not only provides accuracy but the rigidity to support sliding saddle even at very high speed movement.

Z Axis

DVM Series roller guide

Special casting made 380 mm x 380 mm section ram spindle head absolutely provides superior sturdy cutting capability than competitors.

DVM Series roller guide

Optional patented 420 mm x 420 mm section ram with either 4 pieces german made roller guide ways ( taiwan patent no. m328340 ) or box type hardened ground guide ways are available for 1100 mm or 1300 mm Z axis travel.

Unique Innovative Design to Shuit Today's High Speed Cutting Demand

Standard

A sturdy & compact spindle system by using direct coupling spindle, not like competitor's in-direct system to have backlash, noise and thermal deformation. standard long nose spindle design to allow completely access to the work piece even is a hollow shaped. standaro spindle oil cooler 6000 rpm & BT#50 taper.

DVM-Series Innovative Design

Optional

An optional 10000 rpm, BT#50 built in motor spindle by using ceramic bearings for high speed cutting applications maximum torque & power is 420 Nm & 30 kw. ( only for machine with fanuc control ) also has 12000 RPM or HSK-A100 motor spindles avail able.

DVM-Series Innovative Design

Optional

Another optional spindle is being designed & proved only for those tough materials such as titanium and inconel alloy etc., spindle power is 63 kw / 73 kw, torque is 1243 Nm / 1966 Nm with HSK-A100 taper and 6000 rpm.

DVM-Series Innovative Design

Optional 2 Axes Simultaneous Milling Heads

DVM Series Milling Heads

Machine with German made 2 Axes ( A & C ) fork type milling heads, main spindle specifications available are:

  • HSK-A100/ 10000 rpm / 34 & 42 kw / 160 & 200 Nm
  • HSK-A63 / 18000 rpm / 21&27 kw / 100 & 130 Nm
  • HSK-A63 / 24000 rpm / 34 & 42 kw / 76 & 91 Nm

Compact but large envlope interior space provides ease of operator's handling bucky workpiece, maximum loading up to 30 tons ( dvm-5035 ) still within best dynamic accuracy, due to very well design on machine base and 4 slide ways structure.

DVM Series Milling Heads
DVM Series Milling Heads

Fork type

DVM Series Milling Heads

Universal type

Optional 2 Axes Orthogonal Type Indexing Milling Head

DVM Series Milling Heads

Head spindle specifications available are:

  • ORT-1 : 1° / 360 x 360 Positions / BT#50 / 3500 rpm
  • ORT-2.5 : 2.5° / 144 x 144 Positions / BT#50 / 3500 rpm

Spindle motor power torque S1:

  • 22 kw & 560 Nm with Fanuc control, 17 kw & 648 Nm for other controls.

DVM Series Milling Heads
DVM Series Milling Heads
DVM Series Milling Heads
DVM Series Milling Heads

Optional 2 Axes Universal Type Indexing Milling Head

DVM Series Milling Heads

Head spindle specifications available are:

  • vh-1 : 1° / 360 x 360 Positions / BT#50 / 3500 rpm
  • vh-2.5 : 2.5° / 144 x 144 Positions / BT#50 / 3500 rpm

Spindle motor power torque S1:

  • 22 kw & 560 Nm with Fanuc control, 17 kw & 648 Nm for other controls.

DVM Series Milling Heads
DVM Series Milling Heads

Other Milling Head Attachment ( Opt. )

Manual clamping to spindle

DVM Series Milling Head Attachment
DVM Series Milling Head Attachment
DVM Series Milling Head Attachment
DVM Series Milling Head Attachment
DVM Series Milling Head Attachment
DVM Series Milling Head Attachment

Automatic spindle picking up

DVM Series Milling Head Attachment
DVM Series Milling Head Attachment
DVM Series Milling Head Attachment
No. Angle heads Head clamp Tool clamp Max. RPM C axis index
1 90° Manual Manual 2000 0
2 90° Manual Automatic 3500 Manual
3 30° 45° 72° Manual Automatic 3500 Manual
4 ET500 Manual Automatic 3500 Manual
5 90° Manual Automatic 3500 Manual
6 universal Manual Automatic 3500 Manual
7 90° - AHC Automatic Automatic 3500
8 ORT-AHC Automatic Automatic 3500
9 ET500-AHC Automatic Automatic 3500 0

Automatic Tool Changer ( Opt. )

Mechanical stand alone tool magazine, driven by electric motor or servo motor for long term stability. tools number available are 24 / 40 / 60 / 120 / 180.


DVM Series Automatic Tool Changer
DVM Series Automatic Tool Changer
DVM Series Automatic Tool Changer

24 ATC

DVM Series Automatic Tool Changer

32 / 40 ATC

DVM Series Automatic Tool Changer

60 ATC

DVM Series Automatic Tool Changer

180 ATC

Specification

Model illustration: ex.

( ) Option
Model DVM-4035 DVM-5035 DVM-6035
Travel
X Axis ( mm ) 4200 5200 6200
Y Axis ( mm ) 3600
Z Axis ( mm ) 700 ( 900, 1100, 1300 )
Distances
Between two columns ( mm ) 3530
Spindle to table top ( mm ) 1.Standard long nose 130-830 ( 130-1030, 130-1230, 130-1430 )
2.Optional short nose 240-940 ( 240-1140, 240-1340, 240-1540 )
Table top to floor ( mm ) 915
Table
Overall size ( mm ) 4000 x 3100 5000 x 3100 6000 x 3100
T slots ( mm ) 22
Maximum loading ( kgs ) 24000 25000 26000
X Axis slideway 2 coller bearing
Spindle & RAM
Transmission ( TYPE ) Direct coupling
Taper BT-50 ( DIN, 69817 ) ( CAT-50 )
Speed ( RPM ) 40 ~ 6000
RAM section ( mm ) 380 x 380 ( 420 x 420 )
RAM section ( TYPE ) Box way 8 surface fontacted
Motor Fanuc / Mitsubishi ( KW ) 22 / 26
Heidenhain / siemens ( KW ) 25 ( S6 - 40% )
Feedrate: X & Y & Z
Cutting feedrate ( mm / min ) 1 - 8000
Rapid feedrate ( mm / min ) 10 ( 12 ) / 10 ( 12 ) / 10 ( 12 )
Minimum setting ( mm ) 0.001
Automatic tool changer (option)
No. of ATC ( PCS ) ( 24, 40, 60, 120, 180 )
Max. tool ( Dia / length ) ( mm ) Ø110 or Ø200 350L
Max. tool weight ( kgs ) 15
Tool to tool ( sec ) 8
Coolant & Lubrication
Coolant tank volumn ( liter ) 26
Hydraulic tank volume ( liter ) 120
Lubrication tank volume ( liter ) 6
Lubrication tank volume ( liter ) 1080
Accuracy
Positioning ( mm ) 0.025
Repeatability ( mm ) 0.02
Roundness ( mm ) 0.02 / Ø300
Miscellaneous
Power required ( KVA ) 60
Pneumatic required ( Kg / cm 2 ) 5
Machine net weight ( kgs ) 44000 56000 75000

Standard Accessories

  • Glazed window type splash guard
  • Programmable coolant system
  • Automatic lubrication system
  • Spindle air blast system
  • Working lamp
  • Alarm lamp for abnormal situation
  • M.P.G
  • Indication lamp for dwell & end of job
  • Levelling bolts & pads
  • BT#50 long nose spindle
  • RS-232 terminal interface port
  • Machine & control manuals
  • Toolbox with spanners & wrenches
  • Screw type & chain type chip conveyors
  • Fanuc Oi-MD control